Archive for February 2009

Diff, Seats, etc

Another status update.

So, I’ve got a 1.6 liter donor, but of course I’d like an LSD, so I’m borrowing a torsen right now (which I may come to own eventually). I had no idea the diff in the 1.8 liter cars was so friggin huge. I’ve been working on making the transmission tunnel, and I’m going to have to have the passenger side body work bow out or something to make room for the diff/driveshaft.


I cut the front bulkhead tube (the one at the back of the engine) and am going to move it back/reinforce it somehow later, but I did this so that I could move the engine back significantly. Of course, that’s moved the whole transmission back and required some careful thought on the rest of the tunnel. 

I also decided to take a break from the tunnel and start making my motor mounts. I love this welder (Lincoln Pro-Mig 140), it practically does all the work for me.

Pictures:

Making sure a 16" wide seat will fit Mocking up transmission tunnel The torsen is huge compared to original diff Messing around with diff location IMG_1876 IMG_1877 IMG_1880 IMG_1881 test fitting engine/tranny again Shooting for 3-deg driveshaft angle IMG_1884 Not much room here. Checking seat and shifter location One motor mount finished

Frame is coming together

So much for frequent updates.. Anyways, I’ve recently started working on the car a lot, and hope to keep up the progress. I have the basic frame done, now I need to mount the engine and diff, and build the transmission tunnel.


I spent a little bit of time arguing with myself about the supercharger.. with its current mounting setup it sticks outside where the hoodline is. I was considering cold-side mounting options, or perhaps just lowering it to under the exhaust (where the a/c used to be) on the hotside, but nothing really worked out in my head very well. I ended up settling on just leaving it as it is, and worrying about it later. I could probably make a custom outlet manifold if I REALLY wanted to, and then it would fit under the hood. I’ll probably either put a bulge in the hood or cut a hole for fitment. That’s a long ways down.

Oh and by the way, having a completed car 5 feet away is very very useful. There were probably half a dozen times I wondered “Hmm, what will that look like when its all done?” and I just went and looked at evox’s and it answered my question.

Here is the past week’s worth of work:

IMG_1543 IMG_1551 IMG_1552 IMG_1630 IMG_1640 IMG_1645 IMG_1845 IMG_1846 IMG_1854 IMG_1855 IMG_1856 IMG_1859 IMG_1861 IMG_1863 IMG_1864 IMG_1866 IMG_1867 IMG_1868